RTU Glass Vials with Tray Packaging

RTU VIALS WITH TRAY
RTU VIALS WITH TRAY
RTU VIALS WITH TRAY
RTU VIALS WITH TRAY
RTU VIALS WITH TRAY
RTU VIALS WITH TRAY
RTU VIALS WITH TRAY
RTU VIALS WITH TRAY
RTU VIALS WITH TRAY
RTU VIALS WITH TRAY

RTU Glass Vials with Tray Packaging for Aseptic Filling

  • Sizes:

    2R, 4R, 6R, 8R, 10R, 15R, 20R, 25R, 30R, 50R

  • Core Capabilities :

    Ready-to-use tray format for flexible filling line integration Non-contact handling to help prevent glass-to-glass scratches Tyvek® double breathing bags for sterile barrier protection ETO terminal sterilization with controlled process monitoring

  • Description:

    RTU Vials with Tray Packaging are designed for pharmaceutical manufacturers, CDMOs, and fill-finish facilities that need ready-to-use sterile vials for direct integration into aseptic filling lines.

    Linuo RTU tray vials are supplied washing-free, depyrogenation-free, and pre-sterilized to help reduce in-house preparation steps, lower cleanroom workload, and support stable sterile production.

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RTU Tray Vial Advantages

Plug-and-Play RTU Efficiency:

Direct integration into filling lines without unpacking or manual vial handling. Improves production speed and reduces operational complexity.

Sterility Assurance Improvement:

Pre-sterilized vial + tray system reduces human contact exposure. Supports GMP Annex 1 compliant aseptic manufacturing environments.

Zero Breakage Risk Handling:

Independent cavity suspension design prevents vial collision during transport and filling. Improves yield rate in high-speed pharmaceutical production lines.

Contamination-Free System Design:

Clean-peel packaging technology ensures no fiber or particle shedding into sterile zones. Enhances safety for injectable drug production.

Cost & Space Optimization:

Eliminates washing, depyrogenation, and sorting processes. Reduces CAPEX, cleanroom footprint, and operational maintenance cost.

GMP / ISO Compliance Advantage:

Manufactured under ISO 15378 pharmaceutical packaging standards. Fully suitable for global regulated pharmaceutical markets.

RTU Tray Vial Technical Specifications

Components Material Description Regulations and Standards Compliance
Glass injection vials Borosilicate glass ISO 8362-1、YBB00292005-2-2015
Tray Polypropylene (PP) ISO 10993
USP
Tyvek® inlay Tyvek®: PE-HD fiber ISO 10993-5
Tyvek® seal Tyvek®: PE-HD fiber and hot melt adhesive ISO 10993-5
Sterilized bags Double bag:low-density polyethylene (LDPE)
ang Tyvek®
ISO10993-5
Sterilization method ETO ISO17665-1
GB 18279.1-2015
GB/T 18279.2-2015

RTU Tray Vial Manufacturing Process

  • Automatic feeding
    · 01

    Automatic feeding

  • 2Ultrasonic Cleaning & WFI Rinsing
    · 02

    Ultrasonic Cleaning & WFI Rinsing

  • 3Tunnel Hot Air Drying
    · 03

    Tunnel Hot Air Drying

  • 4Siliconization Treatment
    · 04

    Siliconization Treatment

  • 5Batch Loading Tray Loading System
    · 05

    Batch Loading Tray Loading System

  • 6AI Vision Inspection
    · 06

    AI Vision Inspection

  • 7Double-Layer Packaging
    · 07

    Double-Layer Packaging

  • 8. Ethylene Oxide (EtO) Sterilization
    · 08

    Ethylene Oxide (EtO) Sterilization

  • Sterility Testing
    · 09

    Sterility Testing

Core Process Flow

  • Флаконы RTU с упаковкой в лоток

    Core Washing Program

    Advanced multi-stage cleaning system designed for pharmaceutical glass packaging, ensuring high cleanliness, low particulate levels, and endotoxin control compliant with injectable standards.

    6× Air Blowing (Ionized air for macro-particle removal)
    2× Purified Water Rinsing (Chemical residue removal)
    2× WFI Rinsing (Endotoxin and pyrogen control)

  • ETO Sterilization CCP Dashboard

    Our sterilization process is rigorously monitored to ensure absolute safety and 100% sterility:

    Temp: 30–60 ℃

    ETO Conc.: 250–1200 mg/L

    Time: 4–12 Hours

    Humidity: 30%–80% RH

    Pre-vacuum Leak Alert: > 3KPa / min pressure change triggers immediate auto-stop.
    Safe Release: Door opens only when internal pressure is within 5KPa of atmospheric pressure.

Applications & Scenarios

  • Vaccine Field

  • Blood Products

    Blood Products

  • Biopharmaceutical Field

    Biopharmaceutical Field

  • High-Value Innovative Drugs

    High-Value Innovative Drugs

  • Aesthetic Medicine

    Aesthetic Medicine

  • High-End Cosmetics

    High-End Cosmetics

Customization & OEM/ODM Services

  • Dimensions

    Custom c apacity (0.1ml–50ml+), diameter, height, wall thickness

  • Printing &Coding

    Silk-screen, HD printing, laser coding, hot stamping

  • Siliconization & Coating

    Hydrophobic inner surface; UV-blocking or anti-friction outer coating

  • Packaging & Sterilization

    Bulk/RTU nest-and-tub /RFF; ETO sterilization available

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